ICL Reaffirms its Commitment to Polyhalite Production in the UK

Carbon footprint of Polysulphate cut by over 90%

June 3, 2024
4 mins
  • Polysulphate fertilizer delivers major reductions in carbon emissions for growers
  • Major environmental and productivity gains alongside food supply-chain benefits
  • Renewable energy switch and more efficient working practices are among the improvements

 

ICL has reduced the carbon footprint of its organic mineral Polysulphate multi-nutrient fertilizer by around 90% in the last five years as a result of production efficiency improvements and infrastructure changes at its Boulby Mine in North Yorkshire.

Polysulphate is already recognized as a low-carbon fertilizer. The latest reduction to 0.0029 kg of CO2e per kg of product reduces this figure much further and offers even greater opportunities for farmers and the wider supply chain to decarbonize agriculture, says Richard Ward, Sales Manager ICL UK.

“This reduction demonstrates ICL’s ongoing commitment to playing a key role in a food and farming industry increasingly focused on meeting sustainability and carbon targets.

“Traditionally-manufactured fertilizers that provide sulfate in the form of nitrogen sulfur products are increasingly under the spotlight as major carbon contributors in the food supply chain. Polysulphate is leading the way in producing food for human and animal consumption in a more sustainable way.

A recent paper released in the UK by Prof. David Powlson, Emeritus scientist at Rothamsted Research, concluded that if all ammonium sulfate imported into the UK was replaced by Polysulphate, one simple switch of product could deliver 20% of the UK’s ammonia emission targets, this equates to a 90% reduction in field use.

Global crop trials also conclude that Polysulphate also delivers economic gains for farmers by improving crop yield and quality due to its high efficiency. Its nutrients help increase the nitrogen use efficiency by plants from both nitrogen fertilizers and organic sources, whilst its prolonged release characteristics also reduce losses of harmful elements to water and the air.

“With farmers becoming more incentivized to adopt more sustainable farming practices, Polysulphate is ideally positioned against the future direction of the industry. Our goal is to help farmers increase their productivity and profits, in a more sustainable way, says Richard Ward.

“The benefits of Polysulphate are already being recognized by many growers, agricultural advisers, and the wider food supply chain, with thousands of farmers now using the product. In 2023, ICL Boulby set a new record of one million tonnes of Polysulphate produced for distribution worldwide.”

Ongoing improvements

According to ICL UK VP and general manager Grahame Wallace, the reduction in the carbon footprint of Polysulphate is the result of an ongoing program of energy improvements at ICL’s Boulby Mine. The recent achievement of ISO 50001 accreditation for the site recognizes the establishment of a comprehensive structure for energy management with a continued focus on improvement.

“Since the last carbon footprint calculation in 2019, we have introduced numerous changes, including changing to fully renewable electricity in 2023 and removing the combined heat and power plants (CHP).

We’ve also made considerable strides forward in reducing our use of diesel and introduced a range of efficiency improvements across the site and our operational processes.

The structured and consistent energy management approach, recognized by the achievement of ISO 50001, has provided us a platform for reducing our energy consumption and efficiency, with virtually all areas of the business having risen to the challenge of identifying ways in which our carbon footprint could be improved.

It is, however, very much an ongoing process. The recent carbon footprint evaluation has brought new vigor to the team by highlighting the success of what we have achieved whilst also providing a focus on areas for improvement that we will be targeting in 2024, including the replacement of air compressors across the site to provide a more energy efficient supply of compressed air. It doesn’t end there. Numerous projects are under consideration to drive the carbon footprint of Polysulphate down even further with the ultimate aspiration of achieving Net Zero!

Proven results of Polysulphate

More and more farmers are using Polysulphate in both arable and grassland systems. Globally, ICL has conducted many trials looking at yield, quality, and nutrient use efficiency, in addition to measuring CO2 benefits.

On average, UK trials have indicated a yield increase of 10-11% on grassland and arable crops, with crops benefiting from better establishment and root development, and a more efficient source of sulfur as well as the other prolonged release nutrient benefits.

Oilseed rape and other brassica crops, that have a higher sulfur requirement, have shown even greater improvement in yield, averaging 12-15% with some on sulfur-deficient soils as high as 35-40%. The addition of Polysulphate enables a healthier crop and increases the production of proteins and oil content.

Potato and other vegetable crops are also popular markets that have shown significant increases through an application of Polysulphate against other sources, with yields increasing from 12-15% on average. In addition, there are many quality benefits such as skin finish, which is associated with the calcium in the product, and increases in storage life that reduces storage losses.

There is a growing trend in the use of legume crops, although legumes such as peas, beans, and clover do not require nitrogen, they still require crop nutrition to maximize yields. Sulfur enhances the ability of these crops to fix atmospheric nitrogen as it is essential for the formation of nitrogenase, the enzyme responsible for nitrogen fixation. The growing use of legumes in grass mixes, encouraged in regenerative practice and sustainable farm incentives, is another compelling reason to use Polysulphate.

The use of autumn applications of Polysulphate has also shown an additional response in yield and nitrogen uptake over winter. An additional autumn application of ICL Polysulphate multi-nutrient fertilizer in addition to conventional spring applications can, for example, increase wheat yields further by around 0.3 t/ha.

Polysulphate is not only better for the environment, but it also delivers farmers additional revenue and profits through increased yields.